The component hydraulic hose has a very important role in hydraulics. This flexible product connects different components together and pumps pressurized liquid into the system. The hose/pipe/tube is a component that should be avoided, and no hydraulic system can work without it. In the same way, this is a component that requires extreme attention and care. But unfortunately, this is where we focus the least. Most of us usually think about hose maintenance when we realize that the hose is damaged and may need to be replaced. However, these hose replacement operations can sometimes cost more than the replacement cost, including secondary damage to the relevant components, machine downtime, contamination ingress, fluid loss, and more. Are you ready to spend such a large sum on such an unnoticed mistake? What is mentioned here are some tips for improving the service life of hydraulic hoses.
So, how long is the life of a hydraulic hose? Usually this depends on how you maintain your system components, including the hose. Typically, hoses are expected to last more than 5 years under regular supervision. However, most machines in the industry are experiencing hydraulic hose failure ahead of time. What could be the reason other than lack of care? The reason for these can be the use of poor-quality hydraulic fittings, incorrect hose selection, fluid compatibility problems, poor orientation, external wear and more.
Next, how much will the hose repair cost? It depends on the intensity of the damage. If you notice the malfunction as early as possible, you can save so much cost. When the hose is damaged by at least 50%, the most suitable option is replacement. This will save time and will be cheaper. Because a new hose is much more economical than buying hose repair accessories and tools.
Tips for improving hose service life. It is listed below;
Analyze system parameters such as temperature, pressure and flow requirements before making the right hose selection
Consider the hydraulic fluid compatibility
During installation, start with the largest ID lines to avoid damage when bending the hoses
Determine the appropriate hose length required
Pay attention to the hose bending radius and never bend the hoses below the specified one.
Design a simple route with minimal wear points
Prevent the hoses from wearing out by using cable ties, spiral metal, metal fastening, nylon sleeves or other accessories.
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